TheBig1
Deceased RIP
- Nov 27, 2011
- 17,851
- 44,381
- Funster No
- 19,048
- MH
- A class
- Exp
- many many years! since I was a kid
I agree that cheap thin panels rust regardless of external stresses. However, the significant stresses applied by towing the car via the thin metalwork exerted movement, pushing in, pulling out, pushing in .......
That repeated stressing tore the metal a bit at a time till there was insufficient metal left to take the stresses exerted on it and the final pieces just tore away. The type of rust exhibited on some torn edges takes a long time to develop in a fairly weather protected area behind the plastic of the bumper. I would suggest a matter of years since the first damage occurred and went apparently unnoticed, allowing significant oxidisation. It is not an area like an exhaust where heat and humidity accelerates the oxidising and the obvious signs of crusty rust give a clue.
What most of the posters above are missing is the basic reason this metal is where it is and has been specified to be so thin. It is there to support the plastic bumper and in the event of a collision to bend and collapse in a controllable manner to absorb the energy of the impact, protecting the driver and occupants from a small part of the deceleration forces. Years ago, cars with thick steel bumpers would transfer so much force through that drivers often hit the windscreen, or got legs trapped between pedals and steering, which thankfully is much less common now. The incidence of crash testing and NCAP safety rating all new cars spurred manufacturers to include such crumple zones. However this crumple zone is designed to fail easily and is therefore in no way suitable to mount an A frame to
Think of tow bars on the back of any vehicle, they have to be mounted to a structurally solid part of the chassis or bodywork designed to take the stresses. A frame mounts are still basically a tow bar, so should be treated exactly the same and form a part of any MOT inspection. It appears that when Front mounted towbars were banned, DVSA then discounted checking any front mounts for an A frame from the MOT test, as they should not exist in theory.
It is well overdue that A frame mounts should be both standardised in making them robust and subject to MOT test where installed. The same with any braking system. The interesting part would be how to achieve such testing. But in cases like this one, it would hopefully detect the rusting and imminent total failure of such mounts
That repeated stressing tore the metal a bit at a time till there was insufficient metal left to take the stresses exerted on it and the final pieces just tore away. The type of rust exhibited on some torn edges takes a long time to develop in a fairly weather protected area behind the plastic of the bumper. I would suggest a matter of years since the first damage occurred and went apparently unnoticed, allowing significant oxidisation. It is not an area like an exhaust where heat and humidity accelerates the oxidising and the obvious signs of crusty rust give a clue.
What most of the posters above are missing is the basic reason this metal is where it is and has been specified to be so thin. It is there to support the plastic bumper and in the event of a collision to bend and collapse in a controllable manner to absorb the energy of the impact, protecting the driver and occupants from a small part of the deceleration forces. Years ago, cars with thick steel bumpers would transfer so much force through that drivers often hit the windscreen, or got legs trapped between pedals and steering, which thankfully is much less common now. The incidence of crash testing and NCAP safety rating all new cars spurred manufacturers to include such crumple zones. However this crumple zone is designed to fail easily and is therefore in no way suitable to mount an A frame to
Think of tow bars on the back of any vehicle, they have to be mounted to a structurally solid part of the chassis or bodywork designed to take the stresses. A frame mounts are still basically a tow bar, so should be treated exactly the same and form a part of any MOT inspection. It appears that when Front mounted towbars were banned, DVSA then discounted checking any front mounts for an A frame from the MOT test, as they should not exist in theory.
It is well overdue that A frame mounts should be both standardised in making them robust and subject to MOT test where installed. The same with any braking system. The interesting part would be how to achieve such testing. But in cases like this one, it would hopefully detect the rusting and imminent total failure of such mounts