Mercedes vario 814 self build bus to FLT palace

Rear framing now welded in, makes a difference having some new steel in there.
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Looks good do the levels add up? What do you plan for insulation and flooring?

Cheers James
 
Looks good do the levels add up? What do you plan for insulation and flooring?

Cheers James
Yes its the same level as the rest of the floor.

Phelonic ply on bottom , 25mm celotex on top then I haven't decided on the top layer yet. Got a while yet before im ready for that

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You're not gonna fit that mahoooooosive jacuzzi in there now ... maybe room for a foot spa though! :LOL:
 
Crazy idea but how about 12mm phenolic ply celotex and the 12mm ply bonded all together like a sip. Very rigid and stiff.

Cheers James
 
Crazy idea but how about 12mm phenolic ply celotex and the 12mm ply bonded all together like a sip. Very rigid and stiff.

Cheers James
If bonding 6mm would be more than enough, 4mm would probably be strong enough. Would be better to use a non foil faced foam if bonding.
 
Rear bumper for when the bike platform isn't in use.
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And the bones of the bike platform ..... hopefully these will be finished today ready for painting .
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Is 8m a significant length????

Cheers James
 
What fixes the bike carrier/bumper in place once you have swapped them over, Is that a threaded hole I see in the box section for a bolt to go through and clamp on to what ever you have fitted?
 
How about a towing pin with a clip across it?

Just a thought?

Cheers James

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What are you doing about the sills now, are you taking it back to the slow coaches or going to find someone else?
Booked in to someone else in 2 weeks time ...gives me time now to buff all the floor suports chassis etc up and paint it .
 
What fixes the bike carrier/bumper in place once you have swapped them over, Is that a threaded hole I see in the box section for a bolt to go through and clamp on to what ever you have fitted?
Both the bumper and the carrier slide in 2 rails and are secured by a bolt and pin .

I'll post more detailed pics once ive got it all primered
 
We have a gorgeous Vario parked beside us atm.

2013 van in claret red and pristine. This will make you sick (did me), he bought it 4 years ago for £6k

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