Some specialist cold weather batteries incorporate heating elements and divert the charge current to the elements until the safe charging temperature is reached.
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Hi ChrisOn the subject of cold weather charging, the data sheet for the Leoch lead carbon AGM batteries gives a charging range of 0 centigrade to 40 centigrade. However the data sheet for the Expedition plus lead carbon gel batteries say a charging range of -20 centigrade to 50 centigrade, from other material i have read I was under the impression that lead carbon can be charged at low temperatures so I'm not sure why the Leoch batteries data sheet says what it does, it maybe needs clarifying somehow, perhaps an email to Leoch?
Edit: sorry the data sheet for the expedition plus battery is not for the lead carbon battery but for the VRLA gel battery I think this is an error by alpha batteries as it is the data sheet from the lead carbon battery page. I'll see if I can find the correct one.
Edit 2: Ok so I found the correct data sheet for the Expedition plus lead carbon battery and like the Leoch it has a charging range from 0 centigrade but to slightly a higher 50 centigrade. so there does not appear to be a cold weather charging advantage for lead carbon. I have a Leoch lead carbon fitted to my own day van and so far it's been great and charges really quickly, the cold weather charging rate wont affect myself but if this is an important factor then it needs clarifying to find out if you would be damaging the batteries charging them at minus 0 temperatures.
Yes I see Relion make the LT low temperature one that acts in the way you are describing and I have thought about installing 12v low wattage heating mats under the batteries as is quite common in Canada. I already do this with my fresh water tank and use 240v self regulating heating cable along the pipe work which run off my inverter at 11w a metre which had worked well on long stays in Sweden and ski resorts but if there’s a simpler, just as reliable option with the batteries I will take that road.Some specialist cold weather batteries incorporate heating elements and divert the charge current to the elements until the safe charging temperature is reached.
Hi Chris
Interesting as if you look at the label on the actual battery on the alpha website it claims an operating range between -30 and +60 degrees C. I appreciate it says operating not charging but yes I may well follow this up with Leoch. My understanding is they are one of the worlds biggest and oldest AGM battery manufacturers so they should be able to clear that up
Thanks
That may be about better cold weather discharge performance. The performance of a battery is usually measured at +25°C but by - 20°C a lead acid battery could have lost nearly half it’s capacity. Perhaps AGM batteries do better than this? Alternatively it might be about physical freezing of the electrolyte which can happen when a lead acid battery is heavily discharged. Perhaps AGM are less prone to this?read other things that state that AGM batteries are better then lead acid in cold weather
remember you might need posts unless you already have some, I persuaded Alpha to throw me 6 in (2 spares) as my mate had one split on him.Ordered a pair of 150ah Leoch PLH+C lead carbons yesterday. Got over £130 off by price matching between Kuranda and Alpha Batteries so looking forward to seeing how they perform.
Yeah 50kg each. It’s John at Alpha that dropped the price by £65 each so thought that might be a bit cheeky. I have hydraulic crimpers from when I made up my first leads for years ago so hopefully will just make up new leads and terminals to match.remember you might need posts unless you already have some, I persuaded Alpha to throw me 6 in (2 spares) as my mate had one split on him.
150ah ones will be bloody heavy so i hope your young and fit
keep us posted as to what you think of them
So it's a cost of the battery plus one year of gym membership prior to installing?
how much are the equivalent Victron batteries?, do you have the capable charging equipment needed for them as well?So why would we buy Lead Carbon batteries?
I don't know - there are so many other optionshow much are the equivalent Victron batteries?
This is the one thing that makes Lithium expensive, possibly needing to change B2B charger. I had to get rid of my Sterling B2B. I went for a high-end Votronic triple-charger but could have bought a simple 30a B2B for £160 from RoadPro.Do you have the capable charging equipment needed for them as well?
these are the issues i think you'll face my friend, cost can be quite substantialI don't know - there are so many other options
This is the one thing that makes Lithium expensive, possibly needing to change B2B charger. I had to get rid of my Sterling B2B. I went for a high-end Votronic triple-charger but could have bought a simple 30a B2B for £160 from RoadPro.
If the built-in EHU charger does typical lead acid phases then may need to be changed as well.
I don't know - there are so many other options
This is the one thing that makes Lithium expensive, possibly needing to change B2B charger. I had to get rid of my Sterling B2B. I went for a high-end Votronic triple-charger but could have bought a simple 30a B2B for £160 from RoadPro.
If the built-in EHU charger does typical lead acid phases then may need to be changed as well.
I don’t understand how the BMS can disconnect to the point that a solar controller can not see the battery as it is still available to supply power so the solar will see it.Don't forget you'll more than likely have to change your solar charger if you have one as well if it doesn't have a Lifepo4 setting. From what I've been reading on solar websites, solar panel controllers need to see a load at all times or the voltage can go too high for lithium (around 20v). The BMS unit on a lifepo4 battery isolates the battery at full charge and the solar controller cannot then see the correct voltage. If when it re-connects the voltage is outside of 8.0v to 16.8v window this very quickly results in permanent damage if your current controller is not suitable.
Thanks for your input.You don’t mind me telling you, those batteries are telecom (standby power) rack batteries with front terminals to aid paralleling on the rack. Not deep cycle.
If you keep a log on your batteries, you will find out that 2000 cycles at 50% DOD is impossible. Physically there is no space enough in that case to fit enough lead and active material, to produce that much energy. At 150ah, divide by 2 = 75ah x2000= 150000ah x 12v= 1800000wh or 1800kwh. Over 5 years ( warranty) that’s 360kwh per year. Let’s say you don’t cycle it every day, maybe a total 10 months out of the hole year. That would give you 36kwh per month and average a 1.2kwh daily. That’s a lot of power, you try take 1,2kwh each day out of that battery and see after 3-4 months if gives signs of 2000 cycles. The 2000 cycles are more realistic at 20% DOD.
Also, one kg of lead, can hold 35-40wh max, that’s what the chemistry limits are. So for the 150ah x12v = 1800wh devided by best scenario 40wh = 45kg lead, add solution about 1,5L per cell ( tall cell) , that’s 9L approx 9kg plus the lead 45kg plus the case and terminals 1kg a total 55kg for the battery. If it is close to that then it’s capacity is spot on of 150ah. The number of cycles, comes with the amount of lead oxide loaded on the plates and thickness of them. Usually at 50% DOD, with a 40wh per kg, they can go 1000-1200 cycles. The carbon bit, does not increase energy density or power density. Maybe a improvement of power. But the main bit is they prevent the plates of sulphate in partial state of charge. Trojan has experienced this with graphene in their industrial line series, with good results, but at a cost. Lithium washed that away.
This is my two penny worth,
He is mixing stuff up. The only time the bms can disconnect the battery from the solar controller is LVD low voltage disconnect. So if you discharge below the bms cut of it will leave your charger without battery. The high voltage disconnect, is not activated if your charger is within parameters or below. It does not disconnect when it finishes the charge, he got that wrong.I don’t understand how the BMS can disconnect to the point that a solar controller can not see the battery as it is still available to supply power so the solar will see it.
Raul, maybe you didn't notice but we run two in parallel so you are assuming a daily usage of 2.4kwh daily in a camper van? High by anyone's standards surely? So at a more realistic usage of 20% DoD they will easily last the five year guarantee, so I will be happy.You don’t mind me telling you, those batteries are telecom (standby power) rack batteries with front terminals to aid paralleling on the rack. Not deep cycle.
If you keep a log on your batteries, you will find out that 2000 cycles at 50% DOD is impossible. Physically there is no space enough in that case to fit enough lead and active material, to produce that much energy. At 150ah, divide by 2 = 75ah x2000= 150000ah x 12v= 1800000wh or 1800kwh. Over 5 years ( warranty) that’s 360kwh per year. Let’s say you don’t cycle it every day, maybe a total 10 months out of the hole year. That would give you 36kwh per month and average a 1.2kwh daily. That’s a lot of power, you try take 1,2kwh each day out of that battery and see after 3-4 months if gives signs of 2000 cycles. The 2000 cycles are more realistic at 20% DOD.
Also, one kg of lead, can hold 35-40wh max, that’s what the chemistry limits are. So for the 150ah x12v = 1800wh devided by best scenario 40wh = 45kg lead, add solution about 1,5L per cell ( tall cell) , that’s 9L approx 9kg plus the lead 45kg plus the case and terminals 1kg a total 55kg for the battery. If it is close to that then it’s capacity is spot on of 150ah. The number of cycles, comes with the amount of lead oxide loaded on the plates and thickness of them. Usually at 50% DOD, with a 40wh per kg, they can go 1000-1200 cycles. The carbon bit, does not increase energy density or power density. Maybe a improvement of power. But the main bit is they prevent the plates of sulphate in partial state of charge. Trojan has experienced this with graphene in their industrial line series, with good results, but at a cost. Lithium washed that away.
This is my two penny worth,
Hi again RaulAs an example to the BMS reference. I got mine LFP in use since summer ‘19. Not once I made use of the bms, except first initial charge. The bms is there as a fail safe and the normal operation is done within settings of charging and discharging equipment. The bms can leave you with no power to the solar controller over night. LV disconnect. If that happens , it means you are there to consume that power. That’s not a problem, the sun is not shining, and if the morning comes, you switch the solar off. To drain that much for the low voltage cut of is crazy, and abusive, normally you have a low voltage alarm at about 10-15 state of charge. That allows for small loads to get by.
On the other end at high voltage disconnect, it can’t happen, unless your charging equipment is not suitable or terrible wrong settings. Normally this is done conservatively in the settings so no bms needed to cut of, only a bit of balancing IF required.
BMS fail can happen if abused, but it’s not the end of the day. If your setting parameters are conservative, no bms needed. I know alt least 3 friends living off grid with home built batteries and no bms. Simple SSR solid state relay for LVD and HVD. The HVD disconnects the panels, leaving the chargers with the battery. The LVD disconnects all loads, with alarm and pre alarm. Simples.
That’s a impressive test for the Pb C, thanks for the link. I will dig out a link with a Australian company that has various batteries on test, life for the past 10 years or so. It takes no prisoners, neutral as neutral can be. You may heard of German sonnen and hoppeke. They were tested along with LG chem, tesla powerwall, winston, pylontech and the very praised simply phi. Simply phi failed and the manufacturer pulled from the test invoking abuse. It wasn’t, the testing is life on the net 24/7. That’s why the very high figures quoted by manufacturers usually are taken with reservation.Hi again Raul
Thanks for the actual user experience. The article I referred to regarding BMS disconnection was not my quote but as stated on a solar site. (I am currently trying to find it again) so I'm not saying its fact but it is another concern. Of course I agree Lithium are more superior but at a price.
I get the impression you are interested in this sort of information so below I have put a link to an article regarding Battery Performance Assessment carried out by Loughborough University comparing single Lead Acid, Lead Carbon and Lithium batteries for the purpose of cooking @ 1.2kwh. Of course the Lithium came out top, but at three times the cost per kwh.