Plastic Repairs using a Soldering Iron (1 Viewer)

Feb 15, 2016
641
1,068
Essex
Funster No
41,677
MH
Coachbuilt
Exp
Since April 2016
It may not be the neatest repair but the strength is amazing.
 
OP
OP
Revolvor
Oct 8, 2014
1,650
3,054
Wiltshire
Funster No
33,737
MH
Autotrail Excel 600B
Exp
Previous VW Camper + Caravan
I suspect that a repair could be sanded down and any blemishes filled.
 
Oct 29, 2021
1,002
6,513
Chesterfield, UK
Funster No
85,143
MH
autocruise Rhythm
Exp
Most of my life in one form or another
Done very similar repairs in the past , various motorbike panels , Andreas Audi bumper and inner wing.
Currently replacing radiator on the Boxer and noticed the inner wheel arch liner is cracked and in 2 parts, that will be welded later today.
 
Feb 27, 2011
14,839
76,882
UK
Funster No
15,452
MH
Self Build
Exp
Since 2005
The bit where he was cutting the staples with side cutters was wrong. They have score at the bottom and they just twist off.
Also he put the staples in the wrong orientation. They cross the crack in the plastic once each. If he rotated them 90° They cross backwards and forward over the crack 4 times and give a much stronger joint.
 
Feb 27, 2011
14,839
76,882
UK
Funster No
15,452
MH
Self Build
Exp
Since 2005
Like this;

1715148637886.png


Not like he did like this;

1715149257742.png
 
Last edited:
Oct 27, 2019
288
2,381
Fareham
Funster No
66,290
MH
C class
Exp
Since 2017
I have done a lot of plastic welding using a small flame torch and plastic welding clips. Filling in and small holes with melted zip ties.
Works a treat and stronger then the plastic surrounding the repair.

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Feb 27, 2011
14,839
76,882
UK
Funster No
15,452
MH
Self Build
Exp
Since 2005
Can't wait to get into my plastic welding. Got my custom CNC parts arriving later today.
Sheets of 2m x 1M arrived yesterday.

1715164399802.png


Got the welding rod Big reel 2KG each of black and white.

1715164462038.png


Got some White thick stuff for making jigs.
1715164536769.png

And some new toys to play with.

1715164574630.png


Lots more going on, but will do a proper thread on it when I get started, hopefully tomorrow.
 
Apr 19, 2022
177
301
Funster No
88,188
MH
Autotrail
First trip out in a new van. Driving from Boscastle on the narrowest of roads when the local bus came in the other direction. I’d just passed a field entrance so tried to reverse over as far as possible and ‘crack’ pile of stones hidden in what looked like long grass. Two cracks on rear panel. Mobile Motorhome / caravan repair man came and plastic welded them. Rub down, bit of filler and a spray of paint and you’d never know. I was amazed that he’d used what looked like a soldering iron!
 
Apr 19, 2022
177
301
Funster No
88,188
MH
Autotrail
First trip out in a new van. Driving from Boscastle on the narrowest of roads when the local bus came in the other direction. I’d just passed a field entrance so tried to reverse over as far as possible and ‘crack’ pile of stones hidden in what looked like long grass. Two cracks on rear panel. Mobile Motorhome / caravan repair man came and plastic welded them. Rub down, bit of filler and a spray of paint and you’d never know. I was amazed that he’d used what looked like a soldering iron!
 
Apr 12, 2020
1,031
1,046
South Lincs....
Funster No
69,935
MH
Rapido 7095DF
Exp
20+ years. Previously Hymer B654 and Hymer S660 both c/w tow-bars.
Apr 12, 2020
1,031
1,046
South Lincs....
Funster No
69,935
MH
Rapido 7095DF
Exp
20+ years. Previously Hymer B654 and Hymer S660 both c/w tow-bars.
I’ve done plastic welding a few times with limited success… Mine was unreinforced though… I love the steel wool idea! 👍
I would add, if using a plastic filler rod, it needs to be the same type of plastic, they are not all the same!
 

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