Fiat Ducato engine running rough.

Joined
Jun 10, 2023
Posts
11
Likes collected
4
Location
Coulsdon, UK
Funster No
96,574
MH
swift 630 L
Exp
Since 2003
Can anyone advise, stared my Swift 630 L this morning and it started to run for a few seconds then cut out ( never done that before ) re-stared it but was running lumpy and would not pick up when pressing down the throttle. I connected my basic diagnostic scanner which came up with fault code P0127 IAT sensor too high ( intake air temperature ). The thing is I can not find it ! The only sensor I can find on the air intake is the AMS ( air mass Sensor ) my question is are both of these the same thing or am I looking in the wrong place , would be handy if anyone has had the same issue with there engine and what did they find was the solution ?
 
I asked for the year as the location of the IAT is different depending on the model. For instance on the X250 models it is integrated into the MAF.

1686438195605.png


PS: I would check your air filter. Have you had mice in there eating and nesting?
 
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I had this once, on a very hot day shortly after I had bought my X250, about 6yrs ago in Hampshire. I called the AA but by the time they arrived, the engine had cooled down a bit and all they could find was a stored code. They cleared it and I replaced my Air Filter (which appeared clean) at the earliest opportunity, had no problems since.

As Gromett said, check Air Filter for mice etc. first.
 
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Thanks for the reply’s , I will investigate this afternoon , I doubt it was too hot as I discovered the problem around 10.00am yesterday and it wasn’t that hot then . I’ll let you know what I find.

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Sorry forgot to say my Motorhome is 2012 model.
Wow, my filter is spotless compared to your photo, ive just taken mine out and no sign of mice activity it is very clean but will order a fit a new one . I’ve taken a photo to show the only sensor within the Air filter pipe work and I’m wondering if the IAT is incorporated in my AMS sensor like the diagram that Grommet up loaded although mine doesn’t look anything like that one and I can’t find anything on a new AMS to support that. I've attached a photo shows my air filter box with filter removed , lower down my AMS body with sensor and wiring in the middle between the jubilee clips , the plug has 4 pins to it.
925B384F-B1DF-4F2C-947C-2AB23125DF1E.jpeg
 
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Hmm, appears I have been confusing MAF and MAP sensors my bad. My previous experience of this type of stuff was on the older models pre 2006 update.

I just did a search and found this thread.


Might be worth checking your reversing lights. Not likely but knowing fiat not impossible.

Also they have this image of possible location but he is not clear on the the year.

1686484492646.png


Probably looks like this?
1686484415385.png
 
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Sorry forgot to say my Motorhome is 2012 model.
Wow, my filter is spotless compared to your photo, ive just taken mine out and no sign of mice activity it is very clean but will order a fit a new one . I’ve taken a photo to show the only sensor within the Air filter pipe work and I’m wondering if the IAT is incorporated in my AMS sensor like the diagram that Grommet up loaded although mine doesn’t look anything like that one and I can’t find anything on a new AMS to support that. I've attached a photo shows my air filter box with filter removed , lower down my AMS body with sensor and wiring in the middle between the jubilee clips , the plug has 4 pins to it.
View attachment 767231
Your picture shows your MAF (Mass Air Flow) sensor and is also the IAT. Sensor with yellow clip. Your plug in reader should be able to tell you what temp it is recording.
 
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Hmm, appears I have been confusing MAF and MAP sensors my bad. My previous experience of this type of stuff was on the older models pre 2006 update.

I just did a search and found this thread.


Might be worth checking your reversing lights. Not likely but knowing fiat not impossible.

Also they have this image of possible location but he is not clear on the the year.

View attachment 767247

Probably looks like this?
View attachment 767246
As his vehicle is a Fiat, if he hasn't already, I would suggest that the OP fits a second Earth Lead between a gearbox bolt and the chassis.

I've only just remembered I did this early on in my ownership of my X250 as it is supposed to be the cause of many electrical irregularities?

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I did wonder that but when I search for a replacement MAF ( note some call it Air Mass Sensor !) none of them state it is also a IAT, unfortunately my reader is really basic ( I should get a better one ) it tells me the fault code and will clear some faults but not this time clearly there is an issue.
See attached

A13EE3C2-BD8C-40A7-AC39-567F41055387.png
 
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The MAF has a grid of fine wires stretched across the air duct which are electrically heated. As the intake air whistles past, it tends to cool down the wires, so more electrical energy has to be put into them to keep their temperature constant. Measuring this electrical energy indirectly indicates the air flow. The IAT is with the MAF so I knows what temp the air is so i can calculate what the MAF readings are.

That’s my understanding of it.
 
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Both MAF and MAP have temperature sensors incorporated. the inlet manifold temperature is read by the MAF the MAP reads the boost/manifold temp.
Engine A (x290 2017) Temperature from Cold start.png
I think ive seen 4or 5 different names for the MAFsensor
 
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bee-happy If it is any help , the sensor in your photo is called a , Hot film intake air flow sensor , by Fiat (according to their manual) , also is the pipe on the left of the sensor , in your photo , fully fitted to the sensor housing and is your engine 2.2 or 2.3 ?
 
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The MAF has a grid of fine wires stretched across the air duct which are electrically heated. As the intake air whistles past, it tends to cool down the wires, so more electrical energy has to be put into them to keep their temperature constant. Measuring this electrical energy indirectly indicates the air flow. The IAT is with the MAF so I knows what temp the air is so i can calculate what the MAF readings are.

That’s my understanding of it.
And that explains why the reversing light fuse blowing could possibly cause this error if that supply is also used to supply the MAF. That is what that forum link I gave above suggested.

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Post #6 on this thread has a download for the fiat ducato training manual. Not sure how much use that is though?
 
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The MAF has a grid of fine wires stretched across the air duct which are electrically heated. As the intake air whistles past, it tends to cool down the wires, so more electrical energy has to be put into them to keep their temperature constant. Measuring this electrical energy indirectly indicates the air flow. The IAT is with the MAF so I knows what temp the air is so i can calculate what the MAF readings are.

That’s my understanding of it.
Thanks for that, it is interesting and hopefully a replacement MAF will resolve the issue and will be the 2nd one in two years ,it will be panic time if not as we’re supposed to be going to France really soon !!
 
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Thanks for that, it is interesting and hopefully a replacement MAF will resolve the issue and will be the 2nd one in two years ,it will be panic time if not as we’re supposed to be going to France really soon !!
Good luck. Fingers crossed that is what it is.

Have you checked the reverse light by any chance. Highly unlikely and strange but worth a quick look even out of curiosity and ruling one more thing out quickly.
 
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I think, from memory that you can “program“ the new MAF on ecu. Program isn’t the correct term but I can’t think of anything better currently.
 
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Post #6 on this thread has a download for the fiat ducato training manual. Not sure how much use that is though?
A much more useful better detailed manual can be found if , fiat-ducato-1stx250training-manual.pdf is googled . (I do not know how to do a link)

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Yes the MAF has to be configured on the ecu. Done by multiecuscan section F7 Air flowmeter sensor replacement and reset learned functions. (for an x290). would need precise model to check (at least 8 variants of x250) some do some dont.
 
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bee-happy If it is any help , the sensor in your photo is called a , Hot film intake air flow sensor , by Fiat (according to their manual) , also is the pipe on the left of the sensor , in your photo , fully fitted to the sensor housing and is your engine 2.2 or 2.3 ?
Thank you for the info, yes It is and all tight and secure secure. My Motorhome is a 2.2 -130 multi jet .
As his vehicle is a Fiat, if he hasn't already, I would suggest that the OP fits a second Earth Lead between a gearbox bolt and the chassis.
Hi
I've only just remembered I did this early on in my ownership of my X250 as it is supposed to be the cause of many electrical irregularities
 
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Ok, so are we talking about something like earthing straps to and from gearbox/engine to chassis ?

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Ok, so are we talking about something like earthing straps to and from gearbox/engine to chassis
yes.
Follow neg lead from battery and check connection to ---- wherever it is bolted to. If you can access it, take the connection off the body, sand paper it and refit. You can test bad earthing by putting a nice jump lead on Neg of battery and the other end t the main engine block. Now try and start it and see if it runs smoother.
 
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I’m sure the last time I fitted the
yes.
Follow neg lead from battery and check connection to ---- wherever it is bolted to. If you can access it, take the connection off the body, sand paper it and refit. You can test bad earthing by putting a nice jump lead on Neg of battery and the other end t the main engine block. Now try and start it and see if it runs smoother.
thanks For quick response, I’ll order 3-4 and install them this week .
 
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Yes the MAF has to be configured on the ecu. Done by multiecuscan section F7 Air flowmeter sensor replacement and reset learned functions. (for an x290). would need precise model to check (at least 8 variants of x250) some do some dont.
Ahhh, are you saying that it will have to be done by Fiat’s !! ( I do hope not as there ridiculously expensive ) .
 
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