Can air assist suspension soften your ride?

Just done mine with the Duro kit of EBay. Vastly improved on roundabouts, hard turns etc. I will have a play the with pressures of bags, + tyres to see what improvement, if any can be achieved. The biggest + point for us was gaining an extra 490 kg over the 150kg we had been expecting, we're now 4090 kg plate weight, so we have the thick end of 1200kg of payload, minus the self weight of the air bags kit and the extra support under the garage floor to get 250kg+ load in there. Also, the back end sits higher, so less chance of grounding out on ferry ramps etc. Easy to fit and adjust. In conclusion, yes glad I fitted it.
Mike
 
VB airbags are NOT air suspension. They are more than bump stops in that they help with wallow and weave for higher speeds.

However, if you van is bottoming out, these things should not be used to stop that. You should get the suspension resolved, possibly another leaf spring.

What they are thereto do is compensate the shocks. Shock absorbers have to deal with a wide variety of load and conditions. If they were set to deal with the highest load then you ride would be harsh when light loaded and visa versa.

The airbags are great as they help compensate for the extremes.

If you rely on them to stop you bottoming out then you are placing pressure on you chassis where it is not designed to go.
Not sure that I agree with much of that, VB airbags are most certainly air suspension or the ones we have fitted are as we have no other springs and the wheels are not rubbing in the arches, OK many of these bags are just helpers to the springs but they are not there to help the shock absorbers or dampers as they are also known, as the name suggests they are there to "damp" excessive movement of the suspension they don't carry any of the load.
 
The low cost option is sumo springs which we had on our last PVC. Very good results. Air bags on the rear do the same job but better due to the adjustability…..sumo springs are a surprisingly close second best.
 
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Personally I doubt that air assist can SOFTEN the ride of a motorhome although it might mask the effects of worn leaf springs and/or dampers. What do you think?

My reasoning is that the softness of suspension through its normal range of travel is dictated by the spring rate (which is not changed when air bags are fitted to replace rubber bumpstops).

Similarly original fit dampers control wallowing and air bags won't dampen the rebound of the spring.

My conclusion is airbags might mask the effect of worn suspension, and definitely will have a major benefit once the suspension travel is consumed (you'd otherwise be hitting the bump stops) but is it being oversold as a panacea to cure all the ills of knackered original equipment?

Personally I fitted air assist to be able to increase ground clearance when accessing my driveway.

I'm no engineer so I'm looking forward to informed input.
Just had air suspension fitted definitely improves ride, apparently Fiat Ducato vans used for motor homes are just a basic van designed for temporary loads. When all the stuff, oven fridge shower water heater etc are fitted before any water or other stuff loaded mine was sitting on the bump stops, a common set up made any bumps very hard ride. Cornering much better and ride height improved.

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Just had air suspension fitted definitely improves ride, apparently Fiat Ducato vans used for motor homes are just a basic van designed for temporary loads. When all the stuff, oven fridge shower water heater etc are fitted before any water or other stuff loaded mine was sitting on the bump stops, a common set up made any bumps very hard ride. Cornering much better and ride height improved.
My theory is that motorhomes with older chassis have saggy leaf springs that in effect means they have no travel before hitting the bump stops. Hence my suggestion that air assist can mask the weaknesses of old suspension, but it won't address the fundamentals. In such cases I suggest owners first replace their worn springs, perhaps with heavier grade items, before considering supplementary air assist.

I too have a Fiat Ducato (on the light chassis) and, perhaps because its new with factory fresh leaf springs, it has a great deal of space before reaching the bump stops.

May I ask how old your mh Is because it would add facts to my theory?
 
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Our opinion is that air suspension does NOT appreciably improve ride comfort. We fitted full air on our van for three reasons;

a) to increase payload
b) to increase ride comfort (we hoped)
c) to give ourselves bottom lift for going on/off ferries.

At least, that was what we thought at the time. But in reality, the only real benefit of it was to increase our payload. The ride comfort is not any different (that we can tell) and the ferry thing we found we don't really need - you can achieve the same protection much more cheaply by simply fitting ''bumper wheels''. We think that people who have fitted air suspension (understandably) want to justify the outlay by saying how beneficial it has proven, but our own experience belies this. The difference it makes is NOT worth the thousands of pounds it takes to install. Unless that extra bit of payload is CRUCIAL to you. Don't waste your money..................
 
The difference it makes is NOT worth the thousands of pounds it takes to install. Unless that extra bit of payload is CRUCIAL to you. Don't waste your money..................
This post is about air assist, not full air, and can be supplied and fitted for £550.

That said I agree with your comments about comfort if you are talking about air assist.
 
Our opinion is that air suspension does NOT appreciably improve ride comfort. We fitted full air on our van for three reasons;

a) to increase payload
b) to increase ride comfort (we hoped)
c) to give ourselves bottom lift for going on/off ferries.

At least, that was what we thought at the time. But in reality, the only real benefit of it was to increase our payload. The ride comfort is not any different (that we can tell) and the ferry thing we found we don't really need - you can achieve the same protection much more cheaply by simply fitting ''bumper wheels''. We think that people who have fitted air suspension (understandably) want to justify the outlay by saying how beneficial it has proven, but our own experience belies this. The difference it makes is NOT worth the thousands of pounds it takes to install. Unless that extra bit of payload is CRUCIAL to you. Don't waste your money..................
Maybe best not to diss other peoples opinions and experiences. As I mentioned earlier we found a big difference and it was well worth the investment in our case. Interesting you didn’t.

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Our opinion is that air suspension does NOT appreciably improve ride comfort. We fitted full air on our van for three reasons;

a) to increase payload
b) to increase ride comfort (we hoped)
c) to give ourselves bottom lift for going on/off ferries.

At least, that was what we thought at the time. But in reality, the only real benefit of it was to increase our payload. The ride comfort is not any different (that we can tell) and the ferry thing we found we don't really need - you can achieve the same protection much more cheaply by simply fitting ''bumper wheels''. We think that people who have fitted air suspension (understandably) want to justify the outlay by saying how beneficial it has proven, but our own experience belies this. The difference it makes is NOT worth the thousands of pounds it takes to install. Unless that extra bit of payload is CRUCIAL to you. Don't waste your money..................
Sorry can't agree our van had an incredibly hard ride with full air it's still hard but markably better certainly worth the money.
And the gain in driving stability is incredible, you can sail past artics on the motorway take your hands off the wheel and the van keeps a dead straight line.
Also driving down the A75 with all those twisty bends and gale force crosswind I wouldn't want to do that without air suspension.

If may not make such a difference on a 3.5t van but it certainly does on a 4.5t van.
 
Just done mine with the Duro kit of EBay. Vastly improved on roundabouts, hard turns etc. I will have a play the with pressures of bags, + tyres to see what improvement, if any can be achieved. The biggest + point for us was gaining an extra 490 kg over the 150kg we had been expecting, we're now 4090 kg plate weight, so we have the thick end of 1200kg of payload, minus the self weight of the air bags kit and the extra support under the garage floor to get 250kg+ load in there. Also, the back end sits higher, so less chance of grounding out on ferry ramps etc. Easy to fit and adjust. In conclusion, yes glad I fitted it.
Mike
You mention improvements in handling (eg roundabouts) and ground clearance which are good, but may I ask if you sense a softer ride?
 
You mention improvements in handling (eg roundabouts) and ground clearance which are good, but may I ask if you sense a softer ride?
I've not really had much time to road test it yet, and to be a fair test I'd would need to load it up with all the kit we would normally travel with. My early impressions are though that empty, it doesn't crash over road imperfections as significantly as with static bump stops. The spanner in the works is the change of tyre to a 225/70 R15. Michelins. As I said, I will have to experiment with air bag pressures and tyre reach a compromise. It was worth doing in our case to get the extra payload. So,sorry I'm unable to give a definitive answer at the moment.

Mike
 
I've not really had much time to road test it yet, and to be a fair test I'd would need to load it up with all the kit we would normally travel with. My early impressions are though that empty, it doesn't crash over road imperfections as significantly as with static bump stops. The spanner in the works is the change of tyre to a 225/70 R15. Michelins. As I said, I will have to experiment with air bag pressures and tyre reach a compromise. It was worth doing in our case to get the extra payload. So,sorry I'm unable to give a definitive answer at the moment.

Mike
I did the same, but in stages where I fitted new 215 camping Tyres, and crashed about. Then fitted rear assist and played with pressures. Picking on 2.5bar as the standard, and having a much improved feel in harshness and stability. A few trips ago I swapped to 225 non camping tyres, and have an even softer less crashy ride, but now feel I need to run the bags firmer, so have now gone with 3bar as the standard.

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Having full VB air fitted by SAP shortly when parts arrive.
Choose full air as it's the only system approved by Mercedes. Semi air was not, I'd seen reports that some semi air systems had stressed Sprinter chassis rails and caused cracking.
 
The low cost option is sumo springs which we had on our last PVC. Very good results. Air bags on the rear do the same job but better due to the adjustability…..sumo springs are a surprisingly close second best.

At last, someone who’s got Sumo Springs fitted. (y) These are very popular in the USA but I couldn’t find much information from UK users.

Which ones did you get, and did you do the fitting yourself?
 
Having full VB air fitted by SAP shortly when parts arrive.
Choose full air as it's the only system approved by Mercedes. Semi air was not, I'd seen reports that some semi air systems had stressed Sprinter chassis rails and caused cracking.
This is true of the 2019 on chassis where significant weight has been added behind the rear axle such as water tanks and was the point of my previous comments about where the stress points are. The semi air should not be used to cater for a low ride height due to under sprung suspension. This should be sorted by having the correct spring rates. IF you do use the airbags to do this then you are bringing the stress point forward in the chassis ahead of the rear spring linkage which increases the effect that weight on the rear has on the chassis.

My understanding of the cases reported on the sprinter chassis is that there have been more than a few reports on LWB PVC van conversions where significant weight has been added on the back where the spare wheel has been removed and space used for 150litre water tanks with the spare wheel then hung off the back door….plus all the normal weight associated with a build out.
 
At last, someone who’s got Sumo Springs fitted. (y) These are very popular in the USA but I couldn’t find much information from UK users.

Which ones did you get, and did you do the fitting yourself?
I only put the Sumo springs on the front and an extra leaf plus semi air on the rear as I wanted adjustability depending on weight on the rear. The same issue does not apply to the front as the rear due to where the sumo spring is placed. My sprinter is a 4x4 170 up plated to 4.05 tonnes. I thought the front was fine but wandered a little at higher speeds when fully loaded, a common complaint of the Sprinter.

I was concerned that the ride would become harsh but for £200+ thought I would give it a go. I fitted the 327-47 sumo and have to say there is a real improvement. More stability at higher speeds, less sway in the wind and around corners and most importantly, much better control off road. Like many others with this set up, I have reduced tyre pressure by a few psi and overall I would say the ride is a bit firmer than the very soft normal Sprinter and much more controlled. A worthwhile mod for me.
 
We had rear air assist fitted to our van as it was permanently resting on the bump stops. I had the van weighed and the rear axle was at max weight when fully loaded. The Euroair system has improved the ride, stability and stopped the "crashing" as described previously. It is not an exact science as to the correct pressure settings, it's a matter of adjusting the ride height and pressure to suit the load and suspension travel. Ours is set around 3bar. £550 very well spent, the van looks and rides better and the couple of inches of extra clearance at the rear has made a big difference.

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My theory is that motorhomes with older chassis have saggy leaf springs that in effect means they have no travel before hitting the bump stops. Hence my suggestion that air assist can mask the weaknesses of old suspension, but it won't address the fundamentals. In such cases I suggest owners first replace their worn springs, perhaps with heavier grade items, before considering supplementary air assist.

I too have a Fiat Ducato (on the light chassis) and, perhaps because its new with factory fresh leaf springs, it has a great deal of space before reaching the bump stops.

May I ask how old your mh Is because it would add facts to my theory?
2014
 
We had rear air assist fitted to our van as it was permanently resting on the bump stops. I had the van weighed and the rear axle was at max weight when fully loaded. The Euroair system has improved the ride, stability and stopped the "crashing" as described previously. It is not an exact science as to the correct pressure settings, it's a matter of adjusting the ride height and pressure to suit the load and suspension travel. Ours is set around 3bar. £550 very well spent, the van looks and rides better and the couple of inches of extra clearance at the rear has made a big difference.
I know this sounds a little preachy for which I apologies in advance. I should say that I am not an expert but my Son does know a thing or two about this stuff (he is an automotive design engineer). If you are set at 3 bar my very strong advice to you is that you are very under Sprung and are now placing pressure on the chassis where it was not designed to. Assuming the rear is leaf sprung, adding an extra leaf is neither hard or expensive.….hence why we got an extra leaf in our PVC.

Cheers
 
I know this sounds a little preachy for which I apologies in advance. I should say that I am not an expert but my Son does know a thing or two about this stuff (he is an automotive design engineer). If you are set at 3 bar my very strong advice to you is that you are very under Sprung and are now placing pressure on the chassis where it was not designed to. Assuming the rear is leaf sprung, adding an extra leaf is neither hard or expensive.….hence why we got an extra leaf in our PVC.

Cheers
For my greater understanding, did you replace the existing single leaf spring with one of increased capacity, or augment the single spring with an additional leaf to increase the weight carrying capacity?
Regards.
Mike.
 
For my greater understanding, did you replace the existing single leaf spring with one of increased capacity, or augment the single spring with an additional leaf to increase the weight carrying capacity?
Regards.
Mike.
The latter, the PVC on 3/4 load was sagging on the rear with only 1 inch gap between the bump stop. The weight of the van load on the rear axle was measured which showed that the stock spring was under sprung by x nm (can’t remember the amount) from which the correct extra leaf spring could be calculated….sounds complicated but was easy to resolve in reality. Stock leaf off the shelf as this is a fairly common exercise it appears. This restored the ride height to standard at 3/4 load. We also have semi air but this is more to stop sway at full load and provides a more positive higher speed directional stability.
 
Thanks, I'll have to have a look at the spring shape the next time I her loaded up. With the air bags now fitted it's impossible to judge what the free play might be, but I have a photo of the spring/bump stop relationship prior to fitting air bags. As the van is only 2019, there still seems a fair degree of arc to the springs shape.
20210308_095052.jpg
20211027_140634.jpg

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I know this sounds a little preachy for which I apologies in advance. I should say that I am not an expert but my Son does know a thing or two about this stuff (he is an automotive design engineer). If you are set at 3 bar my very strong advice to you is that you are very under Sprung and are now placing pressure on the chassis where it was not designed to. Assuming the rear is leaf sprung, adding an extra leaf is neither hard or expensive.….hence why we got an extra leaf in our PVC.

Cheers
You could well be right and thanks for the advice, however, the setting allows for a reasonable amount of travel in the suspension and removes the harsh ride and "crashing" over larger bumps. This crashing was caused by the lack of travel in the system when it hits the "bump stops". The local stress on the chassis when subjected to this "impact" loading is probably much greater than the even loading provided by the air bags. Adding an extra spring leaf, whilst loading the suspension in the correct place, could provide too much support leading to a hard and uncomfortable ride and or the ride height being too high. At least you get to adjust the air suspension to a point.
Cheers
 
Thanks, I'll have to have a look at the spring shape the next time I her loaded up. With the air bags now fitted it's impossible to judge what the free play might be, but I have a photo of the spring/bump stop relationship prior to fitting air bags. As the van is only 2019, there still seems a fair degree of arc to the springs shape.View attachment 557311View attachment 557312
What pressure are you running with?
 
The latter, the PVC on 3/4 load was sagging on the rear with only 1 inch gap between the bump stop. The weight of the van load on the rear axle was measured which showed that the stock spring was under sprung by x nm (can’t remember the amount) from which the correct extra leaf spring could be calculated….sounds complicated but was easy to resolve in reality. Stock leaf off the shelf as this is a fairly common exercise it appears. This restored the ride height to standard at 3/4 load. We also have semi air but this is more to stop sway at full load and provides a more positive higher speed directional stability.
What pressure are you running with the air assist?
 
Thanks, I'll have to have a look at the spring shape the next time I her loaded up. With the air bags now fitted it's impossible to judge what the free play might be, but I have a photo of the spring/bump stop relationship prior to fitting air bags. As the van is only 2019, there still seems a fair degree of arc to the springs shap
I know this sounds a little preachy for which I apologies in advance. I should say that I am not an expert but my Son does know a thing or two about this stuff (he is an automotive design engineer). If you are set at 3 bar my very strong advice to you is that you are very under Sprung and are now placing pressure on the chassis where it was not designed to. Assuming the rear is leaf sprung, adding an extra leaf is neither hard or expensive.….hence why we got an extra leaf in our PVC.

Cheers
It’s an interesting point but in theory the bump stops which are pretty solid could be placing a lot more strain on the one chassis point that I think the additional air bags would. They are “air assist” not replacement for the springs. Now, if there were no bump stops and everything relied on the leaf springs then I could see his point. There are many manufactures producing air assist, fitted in the same place and thousands must have them. I haven’t heard of any problems.
 
Perhaps a stupid question ( it is early for me). I see people commenting that they can use rear semi air bellow pressures as a means of levelling the van when on site, our van is always slightly nose down even when fully loaded. So if I fit semi air for other reasons I'm assuming I still won't be able to level the van on flat ground by emptying the bellows to their minimum.

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